The right tool management software is critical to creating and managing an efficient shop floor environment.  Managing the life cycle of hundreds or thousands of tools and multiple cribs is a complex task, and integrating these systems with IT can be even more challenging. Paper-based, labor-intensive tool management systems are not efficient enough for today’s sophisticated shop floor. The need to reduce scrap, streamline projects, and lower costs is paramount. RealVision’s tool management software,  ToolManager, is a comprehensive tool and crib management system that accurately and cost-effectively puts you in complete control of your shop floor—boosting your bottom line.

RV ToolManager — the most efficient tool management software available!

Easy to use and IT-friendly, ToolManager tool management software organizes the purchasing, calibration, tracking, location and life cycle for multiple tools and cribs, plus tracks project and task status, reporting, and much more. Authorized personnel can monitor the entire workflow, including tool inventory management, availability, tool issuing, and crib activities from any PC or wireless device on the network. ToolManager also protects you against theft by tracking the usage and location of each tool. Users check the tool out and it has a return date. So when a tool goes missing, you know who checked it out and where it was last used.

Our customers rely on the ToolManager system every day to track outstanding actions for any work order using the software’s To-Do List capacity. Combine ToolManager with our DNC software WebDNC and you have a deeper collaborative solution to monitor tool life and machine operations. ToolManager is also scalable to meet your output demand, from small business to enterprise, making it the right choice to meet your tool management requirements now and in the future.

ToolManager makes managing the details of your workflow easier, not harder. You can ensure you’re selecting the right tool for the right job, making it easier to manage complicated jobs with naming and numbering codes coming from multiple suppliers. All of the job’s details are recorded with ease and consistency.

ToolManager seamlessly integrates with RealVision’s  WebDNC and DocManager software available together in the ProDoctivity Suite.

We offer personalized online demos to learn about our systems and to see if they are the right fit for you. A free trial of ToolManager is also available through our secure cloud server. Call us today to learn more!

RealVision’s DNC software, WebDNC, is the most advanced and powerful DNC communication system available today. It includes all the features of a standard high-end DNC system plus NC program revision control, tool list management, part and job databases, integrated machine tool-life monitoring, NC programming, data collection, tool integration, and document/drawing linking. WebDNC integrates seamlessly with RealVision ToolSet presetting software.

RealVision’s DNC software, WebDNC offers much more than traditional DNC software systems. WebDNC is designed to work in conjunction with any of the leading CNC and DNC networking and data communication hardware and software, barcode scanners, RFID tags, and the monitoring screen dynamically displays activity for all machines.

Simplicity is key

You start by defining your NC tape in the header and save, copy, or drag and drop the file into your input folder and the system does the rest! Your information is extracted from the tape file then moved to the proper directory, available for viewing on a Web browser, such as Internet Explorer or Google Chrome. That means you can access all of your CNC files, set up instructions, tool lists and related documentation, schedule production on each machine, and even monitor the real-time activities of each machine in your shop—directly from any computer or mobile device.

RealVision WebDNC is comprised of four integrated modules:

• RV ProgrammerAssist  Provides tools to utilize the features WebDNC has to offer such as NC file management, tooling selection, and an NC program header build.
• RV RemoteDNC  Works in the background gathering information and feeding it to your choice of database – Oracle, MS SQL or X-Base.
• RV DNCView  Provides instant access to tape definition information such as program revision, part number, tool list, job info, and machine activity via a Web browser.
• RV DNCAssist  Simplifies the populating of databases with program part, operation and tooling information.

DNCView,  is also available as an independent program to assist existing DNC software that often comes included with the purchase of CNC machinery or legacy systems currently in place. Many of our customers have found the features of DNCView to greatly assist their workflow and capabilities.  DNCView allows your company to maintain revision control on the NC files as well as related documentation.  The program creates, manages, and links the following related document types to the NC file: set up sheets (creates or links outside), work instructions, SPC, NC files, tool lists, gage lists, fixture list, and tool offset tables.

WebDNC seamlessly integrates with RealVision’s  ToolManager and DocManager software available together in the ProDoctivity Suite.

We offer personalized online demos to learn about our systems and to see if they are the right fit for you. Call us today to learn more!

RealVision’s document management software, DocManager, creates a paperless documentation and data management warehouse that facilitates concurrent engineering processes, workflow and revisions, all while meeting ISO 9000 control requirements.

This document management software eases the burden of paperwork and supports a multiuser, network-independent system, handling the logistics of document distribution and viewing from multiple departments.

In addition, DocManager delivers powerful redlining and request capabilities for ECN tracking, engineering hold control and alerts. It works with virtually all document viewing systems, including DWG, DXF, compressed TIF, CAD, CAM, CALs, HTML, and more.

DocManager warehouses the volumes of relevant manufacturing and shop floor data accurately and efficiently, allowing you to retrieve, view and archive at any time. This streamlined solution eliminates the need for cumbersome, inaccurate spreadsheets, manual processes, and error-prone paper trails.

DocManager seamlessly integrates with RealVision’s  WebDNC and ToolManager software available together in the ProDoctivity Suite.

We offer personalized online demos to learn about our systems and to see if they are the right fit for you. A free trial of DocManager is also available through our secure cloud server. Call us today to learn more!

Download the DocManager datasheet for a more detailed look at the program.

RPM, preventative maintenance software by RealVision, allows you to schedule maintenance and manage equipment all in one program. RPM is a CMMS system that provides you an up-to-date status of your business’s equipment inventory, costs, service parts, and maintenance needs. It can track tools and equipment status with a check-in/checkout system and gives you a place to log parts that are needed. RPM also stores all warranty, part life and other documents you may need.

RealVision Preventative Maintenance RPM features:

• Multilevel security
• Inventory control and warranty management
• Tool and part kitting needs per procedure
• Document-process management
• Labor scheduling and history tracking
• Full reporting and cost tracking
• Preventive maintenance scheduling
• Asset tracking
• Component tracking
• Work scheduling
• Work order/PO integration
• Inventory management
• Cost tracking by asset, department, labor, etc.
• Barcode tracking
• Purchase order and work order integration
• Reporting full work details & cost history

RPM is not just for engineers

RPM is not just for engineering shop floors — it is perfect for any industry that uses and maintains equipment of any kind: aerospace, automotive, manufacturing, hospitality, vehicle fleets, government, defense, and more.

RPM is unique from other preventative maintenance systems on the market as it features a multi-BOM comparison and life tracking capability.  Users have the ability of handling and scheduling/tracking multiple sub-assemblies and parts of each asset or piece of equipment separately.

RPM’s preventative maintenance software is much more than an inventory system

RPM can help you run your business better by enabling you to schedule work orders, schedule and report employees’ labor time, and handle the purchasing and barcoding of inventory. RPM’s purchasing functions make it easy to control inventory and order outside maintenance services at the same time. The work order feature not only facilitates the labor and materials needed for scheduled maintenance, but also handles any unplanned and emergency service that’s needed.

RPM can seamlessly integrate with other RealVision software solutions for expanded shop floor solutions. It is scalable to fit any business operation size.

We offer personalized online demos to learn about our systems and to see if they are the right fit for you. A free trial of RPM is also available through our secure cloud server. Call us today to learn more!

Download the RPM datasheet for a more detailed look at this program.